Resin-Bound Paving
/ ˈrɛzɪn baʊnd ˈpeɪvɪŋ /
Also known as: resin-bound gravel, resin-bound surfacing, RBS
Definition
Resin-bound paving is a surfacing system where decorative aggregate (natural stone, quartz, or recycled glass) is mixed with UV-stable polyurethane resin and trowelled onto a prepared base (porous macadam or concrete) to form a smooth, seamless, permeable surface. Because the aggregate is pre-coated in resin before laying, the finished surface retains 20-25% void space between particles, allowing rainwater to drain through at high rates - making it SuDS-compliant (Sustainable Drainage Systems) and exempt from planning permission for front driveways over 5m2 in England. Not to be confused with resin-bonded paving (resin applied first, aggregate scattered on top - impermeable, not SuDS-compliant). Base must be structural - resin-bound surfacing provides no structural capacity itself; standard base is 50mm porous macadam on 150mm Type 3 granular sub-base.
In practice
Resin-bound paving has grown rapidly in popularity for domestic driveways since the 2008 DCLG guidance that made impermeable front driveways over 5m2 require planning permission. The permeable characteristic avoids planning permission and addresses the SuDS requirement that is becoming increasingly prevalent in both planning policy and Building Regulations. The smooth surface is also low-maintenance compared to gravel (no loose aggregate) and visually attractive.
The critical quality considerations are the resin-to-aggregate ratio (too little resin and the surface loses aggregate; too much and the voids are filled, eliminating permeability), and the temperature and humidity at the time of application (polyurethane resin is moisture-sensitive during curing - application in rain or very high humidity can cause surface whitening, bubbling, or failure to cure). Most resin-bound paving systems have a warranty period (5-10 years from reputable manufacturers) and require a certified installer. Edge restraints (steel or aluminium edging) are needed to prevent the resin-bound layer crumbling at exposed edges.